Custom Plastics Engineering
Trusted leader in custom plastic manufacturing, delivering high-quality, durable plastic parts engineered with proven success and on-time delivery.
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Innovations in Custom Engineering Plastics
At Advanced Plastiform, Inc., we take pride in being a leading custom engineering plastics manufacturing company. We are known for offering low prices, fast lead times, and, most importantly, durable, high-quality, custom plastic products across a variety of industries. While our production capabilities are top-notch, our true strength lies in our support during the product development stage of the project.
Led by our President and Chief Engineer, our engineering team brings years of experience in plastics engineering. They excel in designing cost-effective solutions without compromising on durability and quality. Their expertise streamlines the product development process, helping clients avoid roadblocks and ensuring projects are delivered on time.
Applications for Custom Plastics Engineering
Our plastics manufacturing company forms custom plastics through two main methods: thermoforming and injection molding. Our engineering team works closely with each client to determine the design and developmental process needed to create the plastic product(s), the ideal thermoplastic materials needed to create the product(s), what type of coatings or additives should be added, and what manufacturing process is best to ensure durability while keeping costs low.
Injection Molding
Injection molding is often used to manufacture small or intricately designed plastic parts and components. The thermoplastic material is heated to a liquid state, and a high-pressure injector forces the liquid into a custom, two-sided tool. The tools are made from copper alloy, steel, or aluminum, depending upon the force needed to shape the plastic.
Our plastics engineers design the tool and determine the material from which the tool should be designed. Their goal through this process is to ensure you get the best result at the lowest per-unit price.
Thermoforming
Much of our plastics manufacturing company is based around thermoforming plastics because it’s a more cost-effective, efficient process. In this process, plastic sheets are heated until they are malleable, then they are shaped around a one-sided, aluminum tool that our engineers designed.
Advanced Plastiforms, Inc. Uses 3 types of Thermoforming Applications:
#1 Vacuum Forming:
In vacuum thermoforming, once the plastic is heated and shaped to the tool, a high-powered vacuum is inserted between them to suction out any air and draw it more firmly against the mold. While not used for sharp angles and precise details, vacuum thermoforming is an inexpensive manufacturing method often used to make vehicle dashboards, shelving, and trunk tubs.
#2 Pressure Forming
Pressure forming involves plastic being blasted with highly pressurized air while a vacuum draws out air between the plastic and tool. The added pressure provides higher levels of detail, sharply defined corners, and improved precision. Pressure forming can often be used as an affordable alternative to injection molding.
#3 Twin Sheet Forming
For cylindrical shapes, double walled items, and hollow industrial products like bed liners, air ducts, and trash chutes, we use twin sheet thermoforming. This involves heating and shaping two sheets of plastic at the same time and then fusing them together. This method requires care and precision to ensure the sheets are properly aligned and joined at the pressed points to ensure stability and durability of the finished piece.
Custom Engineering Plastics Across Industries
Our custom engineering plastics team leads the creative process of creating your plastic parts, enhancing the overall quality of plastic product creation. The thermoforming experts at Advanced Plastiform Inc. collaborate closely with our production team to develop highly detailed tooling that guarantees design accuracy and consistency for our clients’ needs.
Their efforts ensure that final products are:
- Within budget
- Delivered on time
- Meet each client's specific needs
We manufacture custom plastics for all types of industries across the Southeast and Mid-Atlantic, including:
- Automotive
- Medical
- Construction
- Transportation
- Refrigeration
- Recreational vehicles
- Shipping
- Furniture
- Filtration and water systems
- Material handling
- Telecommunications
Benefits of Hiring Advanced Plastiform for Custom Plastics Engineering
Since 1989, our plastics manufacturing company has had one mission—to design and produce high-quality, custom plastics for our clients across a number of professional sectors. We have an experienced engineering team, a large manufacturing space, and the latest in thermoforming and injection molding technology in order to fulfill that mission every day.
Choosing the right partner for your custom engineering plastics needs is crucial for ensuring the success of your project. Here’s why Advanced Plastiform, Inc. stands out.
Unmatched Expertise
Our team comprises seasoned engineers and industry experts with years of experience in plastics engineering. Their deep knowledge and innovative approach ensure your products are designed for optimal performance and cost-efficiency.
High-Quality Standards
We are committed to delivering durable, high-quality custom plastic products. Our stringent quality control processes guarantee that every product meets the highest standards of precision and reliability.
Advanced Technology
We utilize state-of-the-art technology and equipment in our manufacturing processes. This allows us to create highly detailed and consistent tooling, ensuring the accuracy and consistency of your designs.
Collaborative Approach
Our engineering and production teams work closely with you throughout the product development process. This collaboration helps to streamline production, avoid potential roadblocks, and ensure your project stays on schedule and within budget.
Industry Versatility
We serve a wide range of industries, providing tailored solutions that meet the unique needs of each sector. Our versatility and adaptability make us the preferred choice for clients with diverse and demanding requirements.
Customer-Centric Focus
At Advanced Plastiform, Inc., our clients are at the heart of everything we do. We prioritize your needs and work tirelessly to deliver custom plastic solutions that exceed your expectations.
Contact Advanced Plastiform's Custom Engineering Plastics Engineers Today
Ready to elevate your project with high-quality, custom-engineered plastics? Our team of experts at Advanced Plastiform, Inc. is here to help. From initial design to final production, we ensure precision, durability, and cost-effectiveness in every product. Don't wait—reach out to our custom engineering plastics experts today and discover how we can bring your vision to life.
Contact us now to get started. Our Zebulon, North Carolina headquarters gives us a central location to deliver to seven states, including North Carolina, South Carolina, Pennsylvania, Maryland, Tennessee, Georgia, and Virginia.
Please get started by filling out our easy-to-use contact form to discuss your custom plastic manufacturing needs. We look forward to receiving your inquiry.
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